Fully-Automatic Resin Vacuum Pressure Impregnation Equipment VPI3000 D3000H5000mm
Introduction
The VPI3000 Fully-Automatic Vacuum Impregnation Equipment by Wuxi Wondery Industry Equipment Co., Ltd. is a cutting-edge solution designed to enhance the insulation properties of high-voltage motors, transformers, and specialized anti-explosion motors. By improving the mechanical strength, insulation, and resistance to moisture and mold, this equipment ensures that electrical components perform reliably and last longer.
Key Features and Applications
The VPI3000 is essential for vacuum impregnation of high-voltage motor windings, transformers, and other critical electrical components. The impregnation process enhances insulation, mechanical strength, and resistance to external environmental factors. Ideal for military, industrial, and specialized electrical applications, the VPI3000 ensures premium performance and reliability.
The equipment features a vertical installation design for space efficiency and is equipped with a hydraulic system for easy operation. The VPI3000 also includes safety alarms for pressure and over-pressure conditions, ensuring operational safety and compliance with industry standards.
Technological Advancements
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Vacuum Impregnation Process: Utilizes both dry and wet vacuum processes with a vacuum degree of 200Pa, ensuring precise resin impregnation into winding pores.
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Resin Supply and Return System: A vacuum differential pressure system guarantees accurate resin filling and removal. A magnetic resin filter ensures only high-quality resin is used.
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Hydraulic Tank Cover Operation: The impregnation tank cover is hydraulically controlled for safe and smooth operation.
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Intelligent Control System: PLC control system with real-time monitoring of parameters such as vacuum degree, pressure, and liquid level. Includes automatic resin return and safety interlocks.
Superior Performance and Safety
The VPI3000 prioritizes safety and performance. With explosion-proof sight lights, hydraulic locking mechanisms, and safety interlocks, this equipment is designed for optimal safety during operation. The system adheres to the Steel Pressure Vessels GB150-1998 standard, ensuring safety and durability.
The resin storage system maintains optimal resin conditions with automatic heating and mixing functions. The vacuum system achieves the required vacuum levels for efficient impregnation. The VPI3000 also includes intelligent pressure gauges and temperature control for precise process management.
Technical Parameters
| Item |
Specification |
| Model |
VPI3000 |
| Installation Type |
Vertical |
| Vacuum Impregnation Tank Size |
Φ3000 × 5000mm (Straight edge height) |
| Working Pressure |
0.8MPa (Controllable and adjustable) |
| Maximum Vacuum Degree |
200Pa |
| Material |
Tank: Q345-R, Head: 16MnR, Flange: Q235-B |
| Hydraulic System |
Hydraulic-driven tank cover operation |
| Resin Supply and Return |
Bottom resin supply and return |
| Resin Storage Tank Size |
Φ3500 × 5000mm (Effective height) |
| Resin Storage Tank Material |
Q235-B (Tank body), Q235-B (Head) |
| Heating System Power |
48kW |
| Vacuum Pump |
H-150 slide valve pump, ZJ-600, ZJ1200 Roots pump |
| Hydraulic System Pressure |
12MPa |
| Control System |
PLC Control, 21-inch LCD screen, digital monitoring |
| Safety Features |
Over-pressure alarm, explosion-proof sight lights, interlock mechanism |
| Temperature Control |
90–95℃ automatic heating system with over-temperature alarm |
| Resin Mixing Speed |
25-36 rpm (adjustable) |
Conclusion
The VPI3000 Fully-Automatic Vacuum Impregnation Equipment by Wuxi Wondery Industry Equipment Co., Ltd. is the ideal solution for ensuring high-quality insulation for high-voltage motors, transformers, and other electrical components. By improving insulation, mechanical strength, and environmental resistance, the VPI3000 enhances the durability and performance of electrical systems. With its intelligent control system, precise process parameters, and superior safety features, this equipment is a reliable investment for industries that prioritize quality and performance.
